Surface morphology of laser tracks used for forming the non-smooth biomimetic unit of 3Cr2W8V steel under different processing parameters

Aiming to form the high quality of non-smooth biomimetic unit, the influence of laser processing parameters (pulse energy, pulse duration, frequency and scanning speed in the present work) on the surface morphology of scanned tracks was studied based on the 3Cr2W8V die steel. The evolution of the surface morphology was explained according to the degree of melting and vaporization of surface material, and the trend of mean surface roughness and maximum peak-to-valley height. Cross-section morphology revealed the significant microstructural characteristic of the laser-treated zone used for forming the functional zone on the biomimetic surface. Results showed that the combination of pulse energy and pulse duration plays a major role in determining the local height difference on the irradiated surface and the occurrence of melting or vaporization. While frequency and scanning speed have a minor effect on the change of the surface morphology, acting mainly by the different overlapping amount and overlapping mode. The mechanisms behind these influences were discussed, and schematic drawings were introduced to describe the mechanisms.