Experimental investigation of the discharge valve dynamics in a reciprocating compressor for trans-critical CO2 refrigeration cycle

The self-acting valve has a significant influence on the efficiency and reliability of the reciprocating compressor. In the trans-critical CO2 cycle, the large density and high pressure difference across the valve cause serious bending and impact stresses in the valve, offering great challenges for successful valve design. Experimental investigation of the valve dynamics is required in order to design a self-acting valve with a high efficiency and long life span for the trans-critical CO2 compressor. A semi-hermetic reciprocating compressor was developed for application in CO2 refrigeration, and a test system was incorporated into the compressor performance test rig, with a focus on investigating the dynamics of the discharge valves. With the experimental results, the movement of the valve was discussed in detail for the trans-critical CO2 compressor, allowing for the study of the thermodynamic performance of the compressor. While varying design parameters such as pressure ratio, valve lift, spring stiffness and compressor speed, the movement of the discharge valve in the reciprocating CO2 compressor was measured in order to investigate the major factors that influence the valve dynamics. The average valve speed increased from 0.71 m/s to 0.81 m/s as the discharge pressure changed from 7.8 MPa to 12 MPa. The experimental methods and results discussed in this paper could provide useful information for both valve testing and the optimization of their reliability in trans-critical CO2 compressors.