Internet-based optimization and choice of insert grooves for face-milling

Milling inserts with three-dimensional complex grooves are optimized and chosen via the Internet in this paper. The face-milling process is studied, with mathematics models of cutting force for different shapes of cutting edges established, cutting forces predicted and stress fields of different insert grooves analyzed by FEM. According to the predicted results. The most suitable insert grooves for particular machining conditions are then optimized and chosen. The complex groove optimization and choice are based on a client/server model, with the client and server being on different machines across the Internet. Communication between the client and the server uses the TCP/IP. The result of optimization and choice will be sent to the user via the Internet. Manufacturers all over the world can obtain the desired insert groove without paying for expensive experiments. Thus, the cost and lead time of products are reduced.