Effect of chromium on the mechanical properties of powder-processed Fe–0.45 wt.% P alloys

The present investigation shows the role of chromium in Fe–P binary and Fe–P–Cr ternary alloys. The compositions are characterized in terms of microstructure, porosity content, hardness and tensile properties. The alloys were made using a hot powder forging technique. In this process mild steel encapsulated powders were hot forged into slabs. Then the slabs were hot rolled and annealed to relieve the residual stresses. Densifications as high as 98.9% of theoretical density have been realized. Microstructures of these alloys consist of single-phase ferrite only. Both Fe–0.45P and Fe–0.45P–3Cr alloys showed very high strength. As forged and hot rolled Fe–0.45P alloy showed low elongation. It was observed that, the addition of Cr to Fe–P based alloys caused an increase in strength associated with the reduction in ductility. Alloys developed in the present investigation were capable of hot working to very thin gage of sheets and wires.