Stable free radical polymerization of n-butyl acrylate in the presence of high-temperature initiators

Living radical polymerizations of acrylate are known to be difficult to achieve using TEMPO as a mediator. The stable free radical polymerization (SFRP) of acrylate tends to stop at low monomer conversion due to the accumulation of TEMPO in the medium as a result of unavoidable bimolecular termination. Rather than solving this problem by destroying the excess nitroxide using ascorbic acid or glyceraldehyde associated with pyridine as reported recently, high temperature initiators were used to slowly and continuously generate new radicals throughout the polymerization to consume the excess TEMPO molecules. Polymerizations of n-butyl acrylate initiated by the alkoxyamine unimer (1-benzoyloxy)-2-phenyl-2-(2′,2′,6′,6′-tetramethyl-1′-piperidinyloxy)ethane (BST) were performed between 130 °C and 134 °C in the presence of a series of high temperature peroxide and azo initiators. The best results in this study were obtained by the continuous addition of small amounts of di-tert-amyl peroxide throughout the polymerization. Under these conditions, the acrylate polymerizations fulfilled the criteria of a controlled polymerization process although the molecular weight distributions were slightly broad (Mw/Mn ∼ 1.5).