Dead zones in porous catalysts: Concentration profiles and efficiency factors

This paper examines the conditions under which a dead zone, or a portion of the catalyst devoid of reactant, can form in a porous catalyst in which simultaneous reaction and diffusion are occurring. The condition that allows for the existence of a dead zone is defined by a critical Thiele modulus. When the Thiele modulus – the ratio of chemical reaction to diffusion – is greater than the critical Thiele modulus, a dead zone exists. This dead zone can be mathematically defined by a change of boundary conditions. We examine nth order reactions in isothermal infinite slabs, infinite cylinders, and spheres. In addition, we provide analytical concentration profiles and efficiency factors for zero-order reactions in non-isothermal infinite slabs (in the so-called low beta approximation). We also discuss some common errors and misconceptions associated with this phenomenon.