Forming of aluminum alloys at elevated temperatures – Part 1: Material characterization

A temperature-dependent anisotropic material model for use in a coupled thermo-mechanical finite element analysis of the forming of aluminum sheets was developed. The anisotropic properties of the aluminum alloy sheet AA3003-H111 were characterized for a range of temperatures 25–260 °C (77–500 °F) and for different strain rates. Material hardening parameters (flow rule) and plastic anisotropy parameters (R0, R45 and R90) were calculated using standard ASTM uniaxial tensile tests. From this experimental data, the anisotropy coefficients for the Barlat YLD96 yield function [Barlat, F., Maeda, Y., Chung, K., Yanagawa, M., Brem, J.C., Hayashida, Y., Lege, D.J., Matsui, K., Murtha, S.J., Hattori, S., Becker, R.C., Makosey, S., 1997a. Yield function development for aluminum alloy sheets. J. Mech. Phys. Solids 45 (11/12), 1727–1763] in the plane stress condition were calculated for several elevated temperatures. Curve fitting was used to calculate the anisotropy coefficients of Barlat’s YLD96 model and the hardening parameters as a function of temperature. An analytical study of the accuracy and usability of this curve fitting technique is presented through the calculation of plastic anisotropy R-parameters and yield function plots at different temperatures.