Valid inequalities for the single-item capacitated lot sizing problem with step-wise costs

This paper presents a new class of valid inequalities for the single-item capacitated lot sizing problem with step-wise production costs (LS-SW). Constant sized batch production is carried out with a limited production capacity in order to satisfy the customer demand over a finite horizon. A new class of valid inequalities we call mixed flow cover, is derived from the existing integer flow cover inequalities by a lifting procedure. The lifting coefficients are sequence independent when the batch sizes (V) and the production capacities (P) are constant and when V divides P. When the restriction of the divisibility is removed, the lifting coefficients are shown to be sequence independent. We identify some cases where the mixed flow cover inequalities are facet defining. We propose a cutting plane algorithm for different classes of valid inequalities introduced in the paper. The exact separation algorithm proposed for the constant capacitated case runs in polynomial time. Computational results show the efficiency of the new class mixed flow cover compared to the existing methods.