Development and positron annihilation spectroscopy (PAS) characterization of polyamide imide (PAI)–polyethersulfone (PES) based defect-free dual-layer hollow fiber membranes with an ultrathin dense-selective layer for gas separation

Defect-free polymeric dual-layer hollow fiber membranes consisting of an ultrathin dense-selective polyamide imide (PAI) layer and a polyethersulfone (PES) supporting layer have been successfully fabricated in this study for gas separation application. It is observed that a lower outer-layer dope flow rate does not necessarily result in the formation of an ultrathin dense-selective layer upon the PES supporting layer. An optimization in the velocity between the inner-layer and the outer-layer dopes at the exit of the spinneret is essential to minimize additional stresses and defect formation in the outer functional layer. The best gas separation performance of the PAI–PES dual-layer hollow fibers fabricated in this study has an O2/N2 selectivity of 7.73 with a dense-selective layer thickness of 63 nm. Positron annihilation spectroscopy (PAS) has been used for the first time to explore the morphology and predict the gas separation performance of PAI–PES based dual-layer hollow fiber membranes. Doppler broadening energy spectra (DBES) from PAS accurately estimate the outer-layer thickness and demonstrate the existence of the multilayered structure of the dual-layer hollow fiber membranes. Besides, the PAS fitted data reveal that the fiber spun under the optimal condition has the densest selective layer, which agrees well with the highest gas-pair selectivity observed under this condition.