Pressurized resistance welding technology development in 9Cr-ODS martensitic steels

Welding technology between 9Cr-ODS martensitic cladding and end-plugs has been developed by means of the pressurized resistance welding (PRW) method under solid state condition. The method is based on electrical resistance heating of the components while maintaining a continuous force sufficient to forge weld without melting. The appropriate conditions, e.g., electric current, voltage and contact force, were selected. For the PRW welded specimens, the tensile, internal burst and creep rupture tests were conducted and its integrity was confirmed. In addition, a non-destructive ultrasonic inspection method has been developed to assure the integrity of the weld between cladding and end-plug. The PRW was conducted to fabricate the ODS fuel pins in a JNC-Russia collaboration work, and the integrity accomplishment of the welded parts was verified through dimensional and leak testing, mechanical testing and micrographic examination.