Influence of oxide layer morphology on hydrogen concentration in tin and niobium containing zirconium alloys after high temperature steam oxidation

The influence of the oxide layer morphology on the hydrogen uptake during steam oxidation of (Zr,Sn) and Zr–Nb nuclear fuel rod cladding alloys was investigated in isothermal separate-effect tests and large-scale fuel rod bundle simulation experiments. From both it can be concluded that the concentration of hydrogen in the remaining metal strongly depends on the existence of tangential cracks in the oxide layers formed by the tetragonal – monoclinic phase transition in the oxide, known as breakaway effect. In these cracks hydrogen is strongly enriched. It results in very local high hydrogen partial pressure at the oxide/metal interface and in an increase of the hydrogen concentration in the metal at local regions where such cracks in the oxide layer exist. Due to this effect the hydrogen uptake of the remaining zirconium alloy does not depend monotonically on temperature. Differences between (Zr,Sn) and Zr–Nb alloys are caused by differences in the hydrogen production due to different oxidation kinetics and in the crack forming phase transformation in the oxides as well as in the mechanical stability of the oxides.