Fan interaction noise reduction using a wake generator: experiments and computational aeroacoustics

A control grid (wake generator) aimed at reducing rotor–stator interaction modes in fan engines when mounted upstream of the rotor has been studied here. This device complements other active noise control systems currently proposed. The compressor model of the instrumented ONERA CERF-rig is used to simulate suitable conditions. The design of the grid is drafted out using semi-empirical models for wake and potential flow, and experimentally achieved. Cylindrical rods are able to generate a spinning mode of the same order and similar level as the interaction mode. Mounting the rods on a rotating ring allows for adjusting the phase of the control mode so that an 8 dB sound pressure level (SPL) reduction at the blade passing frequency is achieved when the two modes are out of phase. Experimental results are assessed by a numerical approach using computational fluid dynamics (CFD). A Reynolds averaged Navier–Stokes 2-D solver, developed at ONERA, is used to provide the unsteady force components on blades and vanes required for acoustics. The loading noise source term of the Ffowcs Williams and Hawkings equation is used to model the interaction noise between the sources, and an original coupling to a boundary element method (BEM) code is realized to take account of the inlet geometry effects on acoustic in-duct propagation. Calculations using the classical analytical the Green function of an infinite annular duct are also addressed. Simple formulations written in the frequency domain and expanded into modes are addressed and used to compute an in-duct interaction mode and to compare with the noise reduction obtained during the tests. A fairly good agreement between predicted and measured SPL is found when the inlet geometry effects are part of the solution (by coupling with the BEM). Furthermore, computed aerodynamic penalties due to the rods are found to be negligible. These results partly validate the computation chain and highlight the potential of the wake generator system proposed.