Microstructural and mechanical evaluation of porous biomorphic silicon carbide for high temperature filtering applications

Biomorphic SiC (bioSiC) is a low cost SiC/Si composite obtained by melt infiltration of carbon preforms obtained from the pyrolysis of cellulose precursors. The porosity and pore size distribution of bioSiC can be tailored for specific applications by adequate selection of the wood precursor. Natural and artificial industrial woods were explored as possible bioSiC precursors. Silicon was removed by chemical etching. Relevant microstructural parameters such as pore size distribution, total porosity, and permeability were characterized. Since the filtration process involves large pressure gradients along the material at high temperatures, mechanical properties of porous bioSiC from the different precursors were evaluated at room temperature and 800 °C. The feasibility of porous bioSiC as a filtration material for high temperature gasification processes is discussed in terms of these properties. MDF-bioSiC is shown to be a promising material for such applications because of its good mechanical properties, interconnected porosity, pore sizes, and permeability.