Monodisperse biopolymer nanoparticles by Continuous Supercritical Emulsion Extraction

In this work Continuous Supercritical Emulsions Extraction (SEE-C) has been tested to produce monodisperse biopolymer nanoparticles. The SEE-C technology allows an improved control of particle size distribution by reducing the emulsion processing times and preventing any droplet/particle aggregation. Biopolymers as, poly-lactic acid (PLA), poly-caprolactone (PCL) and poly-lactic-co-glycolic acid (PLGA) in different emulsion formulations were tested using acetone as oily-phase solvent. Emulsion formulation parameters, such as surfactant and/or polymer concentration and emulsification techniques (ultrasound or high speed emulsification) were analyzed in connection to SEE-C, to produce monodisperse nanoparticles. Operating at 38 °C and 80 bar, with an L/G ratio of 0.1, particles of PLA, PCL and PLGA with mean size of 233 nm, 342 nm and 212 nm, respectively, were produced. Poly-dispersity indexes lower to 0.1 nm were also obtained, confirming the possibility to obtain sharp distributions with monodisperse characteristics. Solvent residues as low as 500 ppm were also observed.