Field corrosion tests for a low chromium steel carried out at superheater area of a utility boiler with three coals containing different chlorine contents

Field corrosion tests for a low chromium steel were carried out at a superheater area of a 100 MW pulverized coal-fired boiler for various times up to 500 h, when three coals having different chlorine contents were combusted. The low chromium steel had obvious metal loss due to corrosion, and comparison of the metal loss and corrosion scale structure was made among the three coals in respect to chlorine contents as well as other elements affecting its corrosion. Corrosion scales of the low chromium steel had a general two-layer structure: an inner layer containing iron, chromium, oxygen and sulfur, and an outer layer made of porous iron oxide and fly ash particles. Distinct molten phase formation, which is an indication of severe corrosion, was observed for the coal containing only the middle high chlorine, and it initiated in the outer layer of the corrosion scales.