Depth-profiling study of a thermal barrier coated superalloy using femtosecond laser-induced breakdown spectroscopy

Depth-profiling of a thermal barrier coating (TBC) system was carried out using femtosecond laser-induced breakdown spectroscopy (fs-LIBS). The TBC system consisted of an outer 7% yttria stabilized zirconia (7YSZ) ceramic coating and an inner Pt-modified bond coat on a Ni-based superalloy single crystal substrate. In the absence of the ceramic layer, it was possible to qualitatively differentiate between the bond coat and the substrate, and also between the two layers of the bond coat. The spatial location of the interface between the two bond coat layers could also be obtained accurately from the spectral profile of W. In presence of the ceramic coating, it was also possible to easily and accurately determine the ceramic/bond coat interface from the spectral profile of Al. Potential use of fs-LIBS in combination with fs laser machining to produce superior quality cooling holes on thermal barrier coated superalloy components is discussed.