Experimental study and modeling of fluidized bed coating and agglomeration

This work deals with the fluidized bed coating and agglomeration of solid particles. The effect of particle size on coating criteria was investigated using sand particles as the coating support and aqueous solutions containing NaCl as coating liquid. The results showed that both growth rate and efficiency increase with decreasing the particle size. The growth was mainly governed by layering for particles larger than 200 μm, whereas for finer particles it occurred by agglomeration. As the particle size became less than 90 μm, the coating operation led to uncontrolled growth and bed quenching. However, the coating of the same particles was successfully achieved by adding some coarser particles. In addition, a mathematical model based on the population balance concept, taking into account the simultaneous growth by layering and agglomeration, was established to predict the time evolution of the particle size distribution. The comparison between experimental and calculated data permitted the establishment of a law for the size dependency of the agglomeration kernel.