The prediction of crack growth in bonded joints under cyclic-fatigue loading I. Experimental studies

The performance of adhesively-bonded joints under monotonic and cyclic-fatigue loading has been investigated using a fracture-mechanics approach. The joints consisted of an epoxy film adhesive which was employed to bond aluminium-alloy substrates. The effects of undertaking cyclic-fatigue tests in (a) a ‘dry’ environment of 55% relative humidity at 23°C, and (b) a ‘wet’ environment of immersion in distilled water at 28°C were investigated. In particular, the influence of employing different surface pretreatments for the aluminium-alloy substrates was examined. In addition, single-lap joints were tested under cyclic fatigue loading in the two test environments, and a back-face strain technique has been used which revealed that crack propagation, rather than crack initiation, occupied the dominant proportion of the fatigue lifetime of the single-lap joints. In Part II, the data obtained in the present Part I paper will be employed to predict theoretically the lifetime of the adhesively-bonded single-lap joint specimens.