A study of the versatile micropatterns of diblock copolymer micelles: the effect of copolymer concentration, substrate, film thickness and micelles morphology

We report the novel use of polystyrene-block-poly(acrylic acid) (PS-b-PAA) diblock copolymer micelles as the nano-building blocks in fabricating orderly aligned three-dimensional micropatterns with high regularity through a one-step evaporation-induced cracking process. Crack patterns of square, rectangular, stripe-like and mesh-like structures in micron scale were obtained. The effect of the concentration of diblock copolymer, the properties of the substrates, the thickness of the drying layer, and the morphology of the micelles on the regularity of the crack patterns was studied. By regulating the above factors, we achieved micropatterns of various structures. We further developed a cheap, fast, and simple method for fabricating micromolded structures using the crack patterns as templates.