Role of chain entanglements on fiber formation during electrospinning of polymer solutions: good solvent, non-specific polymer–polymer interaction limit

Chain entanglements are one of many parameters that can significantly influence fiber formation during polymer electrospinning. While the importance of chain entanglements has been acknowledged, there is no clear understanding of how many entanglements are required to affect/stabilize fiber formation. In this paper, polymer solution rheology arguments have been extrapolated to formulate a semi-empirical analysis to explain the transition from electrospraying to electrospinning in the good solvent, non-specific polymer–polymer interaction limit. Utilizing entanglement and weight average molecular weights (Me, Mw), the requisite polymer concentration for fiber formation may be determined a priori, eliminating the laborious trial-and-error methodology typically employed to produce electrospun fibers. Incipient, incomplete fiber formation is correctly predicted for a variety of polymer/solvent systems at one entanglement per chain. Complete, stable fiber formation occurs at ≥2.5 entanglements per chain.