Preparation of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) particles in O/W emulsion

In the present paper, we investigate the preparation of polymeric particles based on the biodegradable polyester poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV). A new technique for PHBV particle preparation has been developed. This method utilizes the thermoreversible gelation of PHBV in toluene. Particles have been obtained by the secondary dispersion technique in a three-step procedure: (a) preparation of PHBV solution in toluene; (b) preparation of O/W emulsion by ultrasound followed by the gel formation in toluene/PHBV droplets; and (c) toluene extraction. In the present study we investigated the influence of the stabilizer type and its concentration in the aqueous phase, ultrasound power, and PHBV concentration in toluene on the size and stability of the formed droplets as well as the final PHBV particles. It has been found that PEO/PS block copolymers are the best stabilizers for the present system as compared to conventional tensides such as SDS or CTAB. It has been found that PEO/PS block copolymers allow obtaining PHBV particles with a regular shape and controlled dimensions after toluene extraction. The minimal size of the PHBV particles obtained by this technique was ca. 100 nm. The obtained particles exhibit a relatively broad particle size distribution and the particle shape is strongly affected by the block copolymer composition, ultrasound power and the way of toluene extraction.