Mechanical performance of bioceramic coatings obtained by high-velocity oxy-fuel spray for biomedical purposes

Plasma-sprayed hydroxyapatite coatings were used for many years to improve the osseointegration of joint implants. However, it was observed that their mechanical properties did not meet the requirements. Consequently, as in previous studies, an HAp–TiO2 mixture was considered. But, contrarily to these studies, where TiO2 is the majority phase (80–90 wt.% into the mixture), in this work the feasibility of coatings containing only 20 wt.% of TIO2 is proposed. Composite coatings were obtained via high-velocity oxy-fuel (HVOF) spray at four different sets of conditions. Bond strength tests, fracture toughness calculations and scratch tests together with preliminary cell viability tests were performed and compared with those of pure hydroxyapatite coatings and a powder mixture of 60wt.%HAp–40wt.%TiO2 (considered in previous studies and which showed mechanical and biological limitations, respectively). Results showed that one of the proposed 80–20 cases displayed a best combination of mechanical and biological properties than the proposed alternatives.