Optimization of conditions for the extraction of phorbol esters from Jatropha oil

The production of Jatropha curcas seeds as a biodiesel feedstock is expected to reach 160 Mt by 2017. The present study aims at extracting phorbol esters (PEs) as a co-product from Jatropha oil before processing it to biodiesel. The conditions were optimized for extraction of PEs in organic solvents by using a magnetic stirrer and an Ultra turrax. The extent of reduction in PEs was >99.4% in methanol using any of the stirring tools. However, the extraction using Ultra turrax affected considerably the colour of the remaining oil. Therefore, further solvent:oil ratio, time and temperature were optimized using a magnetic stirrer to get PE rich fraction-I (48.4 mg PEs g−1) and virtually PE-free oil. PEs were 14 fold higher in this fraction than the control oil. PEs, extracted in methanol from the untreated Jatropha oil, at 1 mg L−1 produced 100% mortality in snails (Physa fontinalis). The methanol extract from virtually PE-free oil when concentrated 20 and 25 time the untreated Jatropha oil (equivalent of 20 mg L−1 and 25 mg L−1 PEs in the control oil) was nontoxic to snails. PE rich fraction-I, obtained as a co-product, can be used in agricultural, medicinal and pharmaceutical applications and the remaining oil can be used for biodiesel preparation. The remaining oil will be friendly to the environment and workers.