Carbon/silica composite fabricated from rice husk by means of binderless hot-pressing

A carbon/silica composite designed for use under compressive loads was fabricated from rice husk (RH), an agricultural waste material. RH was pulverized by using a planetary ball mill, then carbonized and molded into the precursor by means of hot-pressing without using any binders. A compression of 100 MPa was intermittently applied to the RH powder heated from room temperature to 150 °C, and then to 280 °C. The precursor, the bulk density of which was 1.37 g/cm3, was sintered for further densification at up to 1400 °C without compression, in nitrogen gas. The smaller particle size of the pulverized RH was beneficial for densifying the carbon/silica composite and increasing its compressive strength. Sintering at 800 °C for 1 h in nitrogen gas provided the maximum bulk density of 1.52 g/cm3 and the maximum Vickers hardness at the surface of 343 HV. The maximum compressive strength was measured to be 55.7 MPa using a sintering temperature of 1200 °C.