Yearlong evaluation of performance and durability of a pilot-scale Revolving Algal Biofilm (RAB) cultivation system

Current algal cultivation has been mainly performed in open ponds or photobioreactors in which algal cells are suspended and harvested through flocculation and centrifugation. A unique attachment based Revolving Algal Biofilm (RAB) cultivation system was recently developed for easy biomass harvest with enhanced biomass productivity. The objective of this research was to evaluate the performance (durability, algal growth, and the geometry) of the RAB system at pilot-scale. A yearlong test of the RAB system was successfully conducted at a greenhouse facility at Boone, Iowa, USA. The RAB resulted in an average of 302% increase in biomass productivity compared to a standard raceway pond, with a maximum biomass productivity (ash free) of 18.9 g/m2-day being achieved. The RAB with a vertical configuration generated higher productivity than the triangular RAB. Collectively, the research shows that the RAB as an efficient algal culture system has great potential for being deployed at commercial scale.