Texture evolution during large-strain hot rolling of the Mg AZ61 alloy

Grain refinement in a Mg-based AZ61 alloy of initially coarse, recrystallized microstructure was successfully achieved by thermomechanical processing (TMP) consisting of two to three hot-rolling steps with large reductions per pass. Reductions as large as 85% (equivalent to a true strain of ≈1) were achieved without surface cracking. The underlying microscopic mechanisms operative during the TMP that allowed this hcp material to accommodate such large strains per pass were investigated by macro- and microtexture analysis. A significant decrease in the intensity of the initial basal texture was observed after the first pass. This was attributed to rotational dynamic recrystallization, a mechanism by which new recrystallized grains develop, with orientations favourable for basal slip. Upon subsequent passes, basal slip becomes the main deformation mechanism. Simultaneously, grain refinement takes place by continuous dynamic recrystallization. The fine-grained microstructure thus developed showed improved superplastic behaviour in comparison with that of similar alloys processed by more elaborate methods.