Scratch deformation behavior of thermoplastic materials with significant differences in ductility

A comparative study of the scratch deformation behavior of neat ethylene–propylene copolymers and polypropylene with significant differences in ductility is made by combining morphological examination by electron microscopy and scratch deformation parameters by atomic force microscopy. Also, the deformation behavior during scratch tests is examined for their respective long and short chain polymers. The ability of polymeric materials to resist scratch deformation under identical scratch test conditions follows the sequence (from maximum resistance to minimum resistance): short chain polypropylene > long chain polypropylene > short chain ethylene–propylene > long chain ethylene–propylene. The scratch tracks in ethylene–propylene copolymers were characterized by a consecutive parabolic pattern containing voids, while polypropylenes exhibited zig-zag periodic scratch tracks. The greater plastic flow in ethylene–propylene copolymers is encouraged by the high ductility of the copolymer and the ability to nucleate microvoids. The quasi-static periodic scratch tracks are a consequence of sequential accumulation and release of tangential force and represents the stick–slip process. The susceptibility to scratch deformation is discussed in terms of modulus, elastic recovery, scratch hardness, and entanglement density of polymeric materials. A higher effective entanglement density and percentage crystallinity of short chain polymers is helpful in enhancing scratch resistance as compared to their respective long chain polymers.