The surface characteristics of Al–7%Si aluminum alloy manufactured by thixo/rheoforming process through nanoindentation/atomic force microscopy

This study investigated nano/microsturcture and mechanical/tribological properties in the thixo/rheoformed A356 alloy parts using nano/microindentation and nanoscratch, incorporated with optical microscopy and atomic force microscopy (AFM). As a result, thixo-cast sample exhibited higher mechanical properties than rheo-cast, irrespective of grain size. The reason that mechanical properties of thixo-cast part was higher than that of rheo-cast, was interpreted by the effect of the eutectic region surrounded by the primary α phase on the hardness. It was also observed that shape and distribution of Si particles in the adjacent eutectic region to the primary α-Al phase of the thixo/rheo-cast products were different. By scratching surface of thixo/rheo-cast parts using a nanoindentor, friction forces and coefficients for the primary α-Al and eutectic phases in thixo-cast products were resulted to be higher than those in the rheo-cast. Nanoscratch for the thixo-cast product also revealed a rough and irregular surface compared to that for the rheo-cast, providing the evidence for the effect of eutectic entrapped by primary α-Al phase on mechanical properties.