X-ray microdiffraction and EBSD study of FSP induced structural/phase transitions in a Ni-based superalloy

Severe plastic deformation during Friction Stir Processing (FSP) of an IN738 Ni-based superalloy was studied by means of X-ray polychromatic microdiffraction, EBSD, scanning electron and optical microscopies. Modeling of the physical properties and phase composition was also performed. Several distinct zones are formed during FSP including a stir zone (SZ), a thermal-mechanical affected zone (TMAZ) and a heat affected zone (HAZ). Each zone has distinct microstructure after FSP. The initial dendrite structure is preserved in the HAZ, while strengthening γ′-phase particles partially dissolve and coagulate. Plastic deformation of the base material dendrites takes place in the TMAZ and a large number of geometrically necessary dislocations are formed. The extent of deformation increases toward the SZ and the dendrite structure is completely destroyed in the SZ and replaced by a fine submicrocrystallinne microstructure.