Development of a Superabrasive Grinding Wheel With Defined Grain Structure Using Kinematic Simulation

This paper presents the concept of superabrasive electroplated grinding wheels based on defined grain structures. The aim is to improve process stability, minimize heat generation and achieve a high surface quality while preserving a high material removal rate. Based on geometrical models, different patterns of grit settings have been investigated by means of kinematic simulation. Applying the results of the simulation, a prototype grinding wheel with an optimized defined grain structure has been constructed. The performance potential of the prototype has been analyzed through experimental examinations.