Mixed-fault diagnosis in induction motors considering varying load and broken bars location

Simultaneous static eccentricity and broken rotor bars faults, called mixed-fault, in a three-phase squirrel-cage induction motor is analyzed by time stepping finite element method using fast Fourier transform. Generally, there is an inherent static eccentricity (below 10%) in a broken rotor bar induction motor and therefore study of the mixed-fault case could be considered as a real case. Stator current frequency spectrum over low frequencies, medium frequencies and high frequencies are analyzed; static eccentricity diagnosis and its distinguishing from the rotor bars breakage in the mixed-fault case are described. The contribution of the static eccentricity and broken rotor bars faults are precisely determined. Influence of the broken bars location upon the amplitudes of the harmonics due to the mixed-fault is also investigated. It is shown that the amplitudes of harmonics due to broken bars placed on one pole are larger than the case in which the broken bars are distributed on different poles. In addition, influence of varying load on the amplitudes of the harmonics due to the mixed-fault is studied and indicated that the higher load increases the harmonics components amplitudes due to the broken bars while the static eccentricity degree decreases. Simulation results are confirmed by the experimental results.