Performance analysis of a dynamic phenomenological controller for a pellet cooling process

The cooling zone of an induration furnace exhibits a nonlinear dynamic behavior in addition to a strong coupling between output pressure and temperature. Simulation studies show that linear controller performance is unacceptable from an industrial point of view. In order to obtain adequate performance on a wide operating range, a nonlinear predictive controller (NLMPC) based on a phenomenological process model is proposed. Since the furnace simulation model shows that the equipment behaves as a Hammerstein model, a variable change is performed and a linear model predictive controller (MPC) is developed for the cooling zone. Both controllers are tested for set-point changes and disturbance rejection and give relatively similar performances. It is concluded that for processes having structured nonlinearities, as the cooling zone considered here, linear MPC should be preferred to NLMPC since the computation time is far less demanding and the industrial implementation easier.