Flexible parylene-based 3-D coiled cable

Prosthesis systems require reliable and flexible connecting cables from the sensing/stimulating electrode sites to processing circuitries. However, the limitations on the fabrication materials and processes restrict the cables´ ability to stretch, resulting in breakage and failure of the implanted cabled device. Thus, a microfabricated and fully implantable 3-D parylene coiled cable for prosthesis application is presented. Compared to traditional flexible cables, this parylene coiled structure is able to be stretched by 100% of its original length and is also long-term biocompatible. In addition, the cable structure can be heat-formed in a mold to match muscle curvature and sharp turns in testing subjects and can also be directly integrated with flexible multi-electrodes arrays and neural probes.