Hypodermic-needle-like hollow polymer microneedle array using UV lithography into micromolds

This paper presents a polymer hollow microneedle array for transdermal drug delivery that is fabricated using UV photolithography and a single-step micromolding technique. This fabrication process patterns a 6×6 array of 1mm tall high-aspect-ratio hollow microneedles with sharp beveled tips and 150μm diameter side-opened lumens. The geometry of the beveled tip and the position of the lumen are defined simultaneously by a two-dimensional lithography mask pattern and the topography of the micromold. This three-dimensional geometry improves insertion performance and potentially the drug delivery efficiency without additional fabrication processes. These hypodermic-needle-like microneedles have been successfully constructed, packaged, and tested for fluidic functionality and skin penetrability.