Research on the application technology of green planning and optimal operation for the workshop production

A demonstration workshop applying the technology of green planning and optimal operation for production (GPOOP technology) has been constructed from the needs of manufacturer in this paper. Firstly, the actual production data of the manufacturer is gathered, arranged, formatted and quantified to build a resource and environment attribute database for the conventional manufacturing process. Secondly, the core of technology development is to model the full life cycle production for the typical products in the workshop. The database of manufacturing resource for production is built and the comprehensive assessment system for resource and environment attributes in production is developed to support the green planning for the workshop production. Lastly, by the attribute analysis of the resource consumption and environment impact, some adaptive processes of green manufacturing and several prototypes of process device are offered for the respective process of the real production in the workshop. On the principle of green planning, the workshop structure and partition function, the devices layout and the scheduling mode aiming at the minimum energy consumption and noise yield are rebuilt on the base of the present manufacturing process and devices in a representative manufacturer. The green planning and optimal operation for the workshop production is entirely implemented by the GPOOP technology.