Effect of high-efficient electric motors on efficiency improvement and electric energy saving

In this paper, advantages of energy-efficient motors over standard-motors in terms of electrical energy saving and demand reduction in a tire-rubber factory are thoroughly evaluated. Energy-efficient motors reduce losses because of their better design, materials, and manufacturing. These motors are 2 to 8% more efficient than standard ones. Lengthening the core and using lower- electrical-loss steel, thinner stator laminations, and more copper in the windings reduce electrical losses. Because a motor consumes energy worth 4 to 10 times its own cost each year, energy-efficient motors often make economic sense in a wide variety of applications. At the end of this study, the amount of energy savings, demand reductions, dollar savings and pay-back time when replacing the existing or failed motors with high-efficient models are determined.