Clustering techniques and statistical fault injection for selective mitigation of SEUs in flip-flops

In large SoCs, managing the effects of soft-errors in flip-flops is essential, however, selective mitigation is necessary to minimize the area and power costs. The identification of the optimal set of flip-flops to protect typically requires compute-intensive fault-injection campaigns. We present new techniques which group similar flip-flops into clusters to significantly reduce the number of fault injections. The number of required fault injections can be significantly lower than the total number of flip-flops and in one industrial design with over 100,000 flip-flops, by simulating only 2,100 fault injections, the technique identified a set of 4.1% of the flip-flops, which when protected, reduced the critical failure rate by a factor of 7x.