Feasibility study of large combined function magnets for the Jefferson lab 12 GeV upgrade

The 12 GeV upgrade at Jefferson Lab has identified two new large spectrometers as Physics detectors for the project. The first is a 7.5 Gev/c 35 m-sr. spectrometer that requires a pair of identical Combined Function Superconducting Magnets (CFSM) that can simultaneously produce 1.5 T dipole fields and 4.5 T/m quadrupole fields inside a warm bore of 120cm. The second is an 11 GeV/c 2 m-sr. spectrometer that requires a CFSM that simultaneously produces a dipole field of 4.0 T and a quadruple field of 3.0 T/m in a 60 cm warm bore. Magnetic designs using TOSCA 3D have been performed to realize the magnetic requirements, provide 3d fields for optics analysis and produce field and force information for the engineering feasibility of the magnets. A two-sector cos(θ)/cos(2θ) design with a low nominal current density, warm bore and warm iron design has been selected and analyzed. These low current densities are consistent with the limits for a cryostable winding. The current paper will summarize the requirement definition of these two magnets. The conceptual design arrived at during the feasibility study involving the choice of conductors, thermal and structural analyses will be presented. A discussion of the manufacturing approach and challenges will be provided.