Architectural design of a sensory node controller for optimized energy utilization in sensor networks

The increasing complexity of manufacturing machines and the continued demand for high productivity have led to growing applications of sensor networks to enable more reliable, timely, and comprehensive information gathering from the machines being monitored. An effective and efficient utilization of sensor networks requires new sensor designs that enable adaptive event-driven information gathering based on the condition of the machines, as well as a coordinated information distribution adjusted to the available communication bandwidth of the network. This paper investigates several fundamental aspects regarding the architectural design of a sensory node controller (SNOC). The SNOC is the key element in a large-scale sensor network that coordinates the operation of individual sensors and the communication among various sensing clusters to realize distributed intelligent sensing. A parametric SNOC design that dynamically adjusts the power supply and the data-acquisition procedure to reduce the overall energy consumption of the sensor network is presented. Considerations on both the hardware and software aspects of the design to achieve energy efficiency are described, and analytical formulations are derived. Simulation results for a sensor network consisting of 40 SNOCs, each coordinating eight physical sensors, have shown that the design is able to reduce the energy consumption by about 43%, as compared to traditional techniques. A prototype SNOC was designed and implemented, based on the platform of a commercially available microcontroller, and experimentally tested for its ability to dynamically adjust the power consumption. The study has provided a concrete input to the design optimization and experimental realization of an SNOC-based sensor network for machine-system monitoring.