A torque sensing technique for robots with harmonic drives

The authors propose a joint torque sensing technique making use of the existing structural elasticity of robots. The technique provides joint torque sensing without reducing the stiffness of the robot or changing the mechanical structure of the joints. The elasticity of the flexsplines of the harmonic drives is utilized to measure the joint torque. The flexsplines are flexible thin cups, made from steel, in the harmonic drives that are driven by the wave generators. A finite-element analysis of the flexsplines shows that a special configuration of strain gauges, mounted on the flexspline, has to be employed to eliminate errors in sensor information due to rotation of the wave generator. Characteristics of the torque sensor are examined experimentally. The linearity and the dynamic response are almost the same as those of a conventional sensing technique. For a one-link robot arm, both theoretical and experimental investigations support the validity of the sensing technique