Kinetics and mechanical study of plasma electrolytic carburizing for pure iron

In this work, plasma electrolytic surface carburizing of pure iron in aqueous solution consisting of water, glycerin and NH4Cl was investigated. Surface carburizing was carried out in 20% glycerin solution treated at 750 °C, 800 °C, 900 °C and 950 °C temperatures for 5, 10 and 30 min. The formation of hard carbon-rich layer on the surface of pure iron was confirmed by XRD analysis. Metallographic and SEM studies revealed a rough and dense carburized layer on the surface of the pure iron. Experimental results showed that the thickness of the carburized layers changes with the time and temperature. The average thickness of the carburized layer ranged from 20 to 160 μm. The hardness of the carburized samples decreased with the distance from the surface to the interior of the test material. The average hardness values of the carburized layers on the substrate ranged 550–850 HV, while the hardness of the substrate ranged from 110 HV to 170 HV. The dominant phases formed on the pure iron were found to be a mixture of cementite (Fe3C), martensite (Fe + C) and austenite (FCC iron) confirmed by XRD. Wear resistance in all plasma electrolytic carburized samples is considerably improved in relation to the untreated specimen. After carburizing, surface roughness of the samples was increased. Friction coefficients were also increased because of high surface roughness.