Influence of fusing temperature on microstructure, wear and corrosion resistance of induction melted bimetal of Co-based alloy and AISI 4140 steel

Two bimetals composed of a Co-based alloy and AISI 4140 steel were fabricated by induction fusing at 1200 °C and 1250 °C, respectively. Their microstructures were examined and their wear and corrosion resistances were investigated using a ball-on-disc system and immersion tests. The results show that the phases of the Co-based alloy of the bimetal, fused at 1200 °C, are inherited from its original powder and consist of a Co-rich phase, a Cr-rich phase and W3CoB3; however, the effect of iron dilution causes the formation of σ-CrFe and Co0.72Fe0.28. When fusing at 1250 °C, W3CoB3 decomposes to form Co3B and increases the W content in the Co-rich phase thereby reducing the corrosion rate of the Co-rich phase and resulting in improved corrosion resistance of the bimetal. However, a higher fusing temperature causes a significant drop in hardness due to severe alloy dilution by iron diffusing from AISI 4140 steel and results in declined wear resistance. The associated wear behavior also changes from abrasion wear to oxidation wear.