Effect of grain refinement on the microstructure and tensile properties of thin 319 Al castings

The structural examinations and tensile properties of thin-section Al castings (319 Al alloy) have been investigated by applying a pattern with different cross sections (2–12 mm). Al–5Ti–1B and Al–5Zr grain refiners were added to the molten Al alloy to produce different levels of Ti (0.01%, 0.05%, 0.1% and 0.15%) and Zr (0.05%, 0.1%, 0.2%, 0.3%, 0.4% and 0.5%) in the castings. From macrostructural studies, it was found that Al–5Zr is less effective in grain refining of 319 alloy in comparison with Al–5Ti–1B master alloy. The optimum levels of grain refiners were selected for determination of tensile properties. T6 heat treatment was applied for selected specimens before tensile testing. Further structural results also showed that thinner sections are less affected by grain refiners. This observation was found to be in a good agreement with tensile test results, where tensile properties of the base and grain refined alloys did not show considerable differences in thinner sections (<6 mm).