3D unsteady numerical analysis of conjugate heat transport and turbulent/laminar flows in LEC growth of GaAs crystals

We present the conjugated 3D unsteady numerical analysis of industrial-scale LEC GaAs crystal growth, including the calculation of heat transfer in the crystal and crucibles, melt convection, and the encapsulant flow. The analysis of unsteady turbulent melt convection is performed in terms of the large eddy simulation approach. A special procedure was introduced into the calculations to predict the geometry of the crystallization front. The results of the 3D unsteady calculations are compared to the results obtained in terms of the conventional steady-state Reynolds averaged approach with respect to the calculation of the geometry of the crystallization front. The effect of convective heat transfer in the encapsulant is specially studied using the 3D unsteady analysis. To investigate details of dynamic interaction between two immiscible liquids having a plane interface, preliminary computational tests were performed in a model setup.