Densification of porous bodies in a granular pressure-transmitting medium Original Research Article

Densification is a critical step in the manufacture of near-net-shaped components via powder processing. A non-isostatic stress state will in general result in shape distortion in addition to densification. In the quasi-isostatic pressing (QIP) process the green body is placed into a granular pressure-transmitting medium (i.e. PTM), which is itself contained in a rigid die. Upon the application of a uniaxial load, the PTM redistributes the tractions on the green body, thereby creating a stress state that is quasi-isostatic. The character of the deformation of the PTM is studied using model experiments on pressing of the PTM in a rigid die and a scanning electron microscopy analysis of the PTM powder. An important problem of the optimization of the PTM chemical composition enabling the maximum densification of a porous specimen with the minimum possible shape distortion is solved. The results of modeling agree satisfactorily with the experimental data on cold QIPing Ti and Ni powder samples and hot QIPing TiC–TiNi cermet composites.