Effects of acid strength and micro pore size on ε-caprolactam selectivity and catalyst deactivation in vapor phase Beckmann rearrangement over acid solid catalysts Original Research Article

The vapor phase Beckmann rearrangement of cyclohexanone oxime (CHO) over solid acid catalysts including zeolites was carried out to elucidate the effects of the acid strength and the micropore size of the catalysts on the selectivity of ε-caprolactam (CL) and the catalyst deactivation rate. It was found that the catalyst deactivation rate was strongly dependent on the acid strength of the acid catalysts. The improvement of catalyst life was achieved by using MFI-type metallosilicates having weak acid sites. The CL selectivity decreased over the acid catalysts with micropores larger than those of the MFI zeolites. Furthermore, using methanol and carbon dioxide as the diluent solvent and diluent gas improved CL selectivity and catalyst life, respectively.