Al–Si cast alloys under isothermal and thermomechanical fatigue conditions

This work presents a survey of the isothermal and anisothermal fatigue behavior of aluminum casting alloys obtained from different processes. Experimental results have shown that porosity, especially large and irregular pores, provides the main factor in decreasing fatigue properties of the tested alloys. In materials with similar porosity levels, other microstructural factors became relevant such as, matrix morphology and the amount of alloying elements. Fractographic analyses showed that fatigue cracks preferentially start to propagate in microcracks or interdendritic shrinkage usually located next to the surface. In most cases, propagation takes place in the eutectic phase, although in the thixoformed material, a transition from transgranular to intergranular mode was observed in the crack propagation mode.