Critical stress and load conditions for pitting calculations of involute spur and helical gear teeth

Calculation methods of spur and helical gear drives for preliminary designs or standardization purposes available in technical literature, use the Hertz equation to evaluate the contact stress, assuming the load to be uniformly distributed along the line of contact. However, this model presents some discrepancies with experimental results because the changing rigidity of the pair of teeth along the path of contact produces a non-uniform load distribution, which implies that some load distribution factors are required to compute the contact stress. In this paper, a non-uniform model of load distribution along the line of contact, recently developed, obtained from the minimum elastic potential criterion, has been used. This model combined with the Hertz equation yields more accurate values of the contact stress. As the load per unit of length at any point of the line of contact and any position of the meshing cycle has been described by a very simple analytic equation, a complete study of the location and value of the critical contact stress has been carried out. From this study, a recommendation for the calculation of the pitting load capacity of spur and helical gears is proposed.