High-Speed Titanium Production by Magnesiothermic Reduction of Titanium Trichloride

The possibility of a high-speed and (semi-)continuous titanium production process by the magnesiothermic reduction of titanium subchloride—titanium dichloride (TiCl2) and/or titanium trichloride (TiCl3)-is discussed. When the TiCl3 feed material and magnesium reductant charged into a titanium reaction container were heated at a rate of 0.056 K/s (3.3 K/min) in an argon atmosphere, the temperature of the container rapidly increased above 973 K, and the magnesiothermic reduction of TiCl3 proceeded at a high speed. After the reduction, the reaction product magnesium chloride (MgCl2) and the excess magnesium were removed by leaching or vacuum distillation. An efficient separation process of MgCl2 from titanium metal by a combination of draining and vacuum distillation was also investigated. Under a suitable condition, titanium with 99.5% purity was efficiently obtained. The titanium reaction container showed no signs of damage, thus proving its suitability for the magnesiothermic reduction of TiCl3.