The extended finite element method (X-FEM) for powder forming problems

In this paper, the eXtended Finite Element Method (X-FEM) is developed in pressure-sensitive plasticity of powder compaction process. In X-FEM, the need for mesh adaption to discontinuity interface is neglected and the process is accomplished by employing additional functions, which are added to approximate the displacement field of the elements located on the interface. The double-surface cap plasticity model is employed within the X-FEM framework in numerical simulation of powder material. The plasticity model includes a failure surface and an elliptical cap, which closes the open space between the failure surface and hydrostatic axis. The moving cap expands in the stress space according to a specified hardening rule. The application of X-FEM technique in simulation of powder material is presented in an incremental manner. Finally, the numerical example of a shaped tablet component is analyzed numerically.